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The transfer size, T 80, is the characteristic size of the stream between the primary (SAG) and second (ball mill) stages of grinding.It is an important tuning factor for making the circuit work effectively.


For a single size of make-up ball, the mass fractions in the mill within the size ranges are calculated from: (11) m k = d k u 4 − Δ − d k l 4 − Δ d max 4 − Δ − d min 4 − Δ where d k u and d k l represent the upper and lower boundaries of the ball size interval k, d max is the largest ball size in the mill, and d min is the ...


Assuming your ore is AG-amenable: 7 TPH to 15 TPH is a comfortably production average for a 13′ x 4.5′ AG Mill. A 13′ x 6′ SAG Mill has a reasonable range of: 20 to 30 TPH for gold ore SAG & Ball Mill duty. 25 to 40 t/h for copper porphyry SAG & Ball Mill duty. In Single Stage SAG duty, the approximate capacity reduces to only 8 to 13 ...


AG or SAG mill, intermediate grinding to a ball mill or tower mill, and fine grinding to a stirred mill such as an Isamill or Stirred Media Detritor (SMD). Of course, various exceptions to these typical values can be found. In fine grinding, a material with an F80 of less than 100 lm is comminuted to a P80 of 7 to 30 lm. (P80s of


P 80, µm is the 80% passing size of the circuit product (expected to be a Bond-compatible size distribution). Availability, expressed as a decimal (0.90 = 90% availability) is used to convert t/h to t/d. Ball mill Operating strategy when circuit is SAG-limited (note, fixed speed can only be vary P 80) Optional parameters


Correction of Bond Ball Mill Work Index Test for Closing Mesh Sizes It is commonly known that one must run the Bond ball mill work index test such you pick a closing mesh to …


The Std. JK size distribution is that taken from ball size distributions measured from dumping and sizing the whole charge of production SAG mills, Morrell (1993).


7. SAG Mill Grinding Media Designs. 5. Ball Mill Grinding Media Designs. 20mm - 160mm. Grinding Media Ø Size Range. Contact SGI today for enquiries regarding our products. Contact SGI.


At the end of 2010, the SAG mill ball size was changed to 10mm but pro5 ved to be unsuccessful, with the mill becoming unstable due to insufficient ball charge and a feed topsize of between 38 mm and 50 mm. A blend of 125/105 mm media was used from December 2010 until March 2011 when the 125 mm media was fully restored as the make-up ball size.


By combining with SAG discharge and screening on the SAG discharge screens, top size control to the ball-mill circuit feed is maintained while still unloading the SAG circuit (Mosher et al, 2006). A variant of this method is to direct pebble-crushing circuit product to the ball-mill sump for secondary milling: while convenient, this has the ...


Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size …


the mill is used primarily to lift the load (medium and charge). Additional power is required to keep the mill rotating. 8.1.3 Power drawn by ball, semi-autogenous and autogenous mills A simplified picture of the mill load is shown in Figure 8.3 Ad this can be used to establish the essential features of a …


SGI products are designed for compatibility to blend sizes and grades to create an optimal ball charge of controlled ball size distribution. Even wear technology is another aspect of SGI products that ensures superior performance. The even wear allows for the new life potential of …


ZMI supply a full range of Grinding Mills for the Mining Sector. The size from 8ft to 34ft,include the ball mill, SAG mill, AG mill and rod mill. All the equipment designed by the reputable design institute and through the FEA process. We also provide the grinding mill …


The SAG Mill has a "small" circulation load of oversize given be the 3/8″ trommel screen and the 1/2″ x 1 1/4″ discharge grates. The load of 4″ balls in this SAG is "good" but un-measured. SAG Ball consumption is "average" at 400 g/t while Ball Mill grinding media (3″ balls) usage in 550 g/t.


Exercise 4 in Demo: Change in SAG mill. ball size. Before making a change in the SAG mill ball size it is important to test it first in simulation. Exercise 5 in Demo: New Discharge Grates. in SAG mills. Pegging of the discharge grates in SAG mills often occurs and this will result in a drop in throughput. The effect of new grates can be ...


targets by lowering the throughput. Further, the SAG mill circuit was characterized by fluctuating feed size of between x. F, 80 =102 to 185 mm. A need for control of the feed size as well as blending ratios was recommended for an efficient operation in terms of throughput and final product size. This could be achieved through closer monitoring of


Download scientific diagram | SAG mill compared to crusher and ball mill product size distributions (Powell et al 2014) from publication: FULL PRE-CRUSH TO SAG MILLS – …


Attrition mill is a type of grinding mill by kinds of media to crush lump to powder-like substances. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grinding (SAG) mills, balls of various sizes in Ball Mills and less commonly these days, steel rods in Rod Mills.


Yes, there is no ball mills in that grinding circuit. The p80 to the SAG mill was at about 6" while its product (flotation feed) was at 40 microns. So the answer to your question is yes, a SAG mill can be installed in an operation milling 2,000 tpd and it can be operated efficiently if the operators have the knowledge to operate it well.


Chemistry, hardness and ball size are interrelated. Sag mill range. APPLICATION ENVIRONMENT For SAG milling applications, the diameter of the balls, mill and throw action of the charge provide for a high impact environment - therefore a balance must be achieved between abrasion resistance and impact resistance in SAG balls to avoid excessive ...


These conventional technologies, in particular SAG and ball mills, are an order of magnitude larger than those installed 50 years ago, and are continuing to grow.


operation of SAG mills. SAG mills are currently the technology of choice in hard rock milling operations for reducing primary-crushed ore to ball mill feed. In recent years, the trend has been towards larger-sized SAG mills with diameters of 10.4 m (34 ft) and above, with the largest being 12.2 m (40 ft) in diameter and drawing 20 to 22 MW ...


The ball mill accepts the SAG or AG mill product. Ball mills give a controlled final grind and produce flotation feed of a uniform size. Ball mills tumble iron or steel balls with the ore. The balls are initially 5–10 cm diameter but gradually wear away as grinding of the ore proceeds. The feed to ball mills (dry basis) is typically 75 vol ...


other methods. The ball mill correction factor (CFnet) is empirical and one way of estimating it was presented by Amelunxen at the Procemin 2013 Short Course by Doll & Amelunxen. The SGI equation uses a transfer size between a SAG and ball mill; it is proposed that a synthetic transfer size of 2100 µm be used to model single-stage SAG mills. 5.9ˇ


SAG mill. SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' …


5 Low ball charge SAG mill, high mill speed. (4% ball charge, 90% Nc) A cross between AG and SAG for competent, abrasive ores. As typically operated in RSA. 6 SAG mill (configurations 3, and 5 ) with recycle crusher Competent ores, better suited to coarse grind sizes as circulating loads can be high 7 SAG mills treating partially or fully


Company Project Circuit Type Mill Size (m) Power (MW) 2001 Dia. x EGL Newcrest Cadia SABC 12.2*6.10 20 WMC Olympic Dam S/S AG 11.43*7.62 18 Pasminco Century SAG-Ball 10.97*5.41 12 KCGM Fimiston SABC 10.97*4.27 12 MIM/Investco Ltd. …


mill charge and speed. SAG Mill product P80 values are typically in the range of … OPTIMIZING SAG MILL PRODUCT SIZE IN SAG MILL _ BALL MILL GRINDING CIRCUITS


Multiple stages may include a rod mill followed by a ball mill (two stage circuit), or a semi-autogenous grinding (SAG) mill followed by a ball mill (two stage circuit). Smaller plants tend to add extra crushing stages in order to operate a single grinding stage only. If a ball mill uses little or no water during grinding, it …


The analysis of the influence of ball sizes in SAG grinding hasn't been developed in detail by considering the effect on process parameters inside the mill, grinding efficiency or internal classification. Historically a conventional grinding reference has been made on the empirical …


8 Ft x 21 Ft Traylor Ball Mill, one extra head in good condition, Bull Gear: 266 tooth excellent condition, Pinion: 20 tooth one spare pinion in good condition, 500hp Synchronous Motor, speed 300 RPM, 4000v, spare Bearing Housings, One spare motor, single door but could support a second door, two complete sets of new rubber liners, shell can be resize to any size.


Ball Mill Suppliers offer the desired ball mills on your choice regardless of its size and dimension. The hopper is supported by ladder with steel balls inside. With the effect of centrifugal force, ball mill helps industries to grind the materials to get fine powder by partition panel.


• Mill type: SAG, FAG, Rod mill, primary ball mill, secondary ball mill, regrind, …) • Ore feed size (F80,F100) and required product size (P80) determining the grinding mechanism to be favoured • Mill size (diameter, length) • Maximum ball top-up size • Mill rotational speed (rpm, variable or …


The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...


The "Critical Speed" for a grinding mill is defined as the rotational speed where centrifugal forces equal gravitational forces at the mill shell's inside surface. This is the rotational speed where balls will not fall away from the mill's shell. Result #1: This mill would need to spin at RPM to be at critical speed. Result #2: This mill's ...